AG+AF1600-1600 is an all-intelligent spraying machine with high efficiency and low consumption newly designed by Seismograph. The spraying machine adopts advanced technology and successful experience at home and abroad. The main accessories
AG+AF1600-1600 is an all-intelligent spraying machine with high efficiency and low consumption newly designed by Seismograph. The spraying machine adopts advanced technology and successful experience at home and abroad. The main accessories spray guns are imported from Japan and the United States. AF special spray gun; the liquid supply system adopts Japanese technology high-precision quantitative pump or vapor pressure liquid supply system; there is a high-precision flow sensor in the pipeline, the flow is controllable, the haze is adjustable, and it can be applied to different process requirements while saving The amount of chemical liquid is not wasted. The temperature control system adopts the unique design of atmospheric pressure plasma cleaning. The temperature control system adopts a unique design, preheating and constant temperature control system. The temperature can be adjusted to effectively ensure uniform temperature. The exhaust system adopts dust collection and environmental protection design to ensure that the equipment is working. It is clean and has no hidden dangers of dust explosion. The constant temperature and humidity control system in the AG+AF spraying area can effectively ensure the stability of product spraying and the controllability of costs.
AG+AF1600-1600 equipment technical advantages:
1. Seismic has its own equipment R&D department and laboratory, which carry out multiple verifications on the AG process, so that the equipment structure and process feasibility are fully guaranteed.
2. With incoming material recognition function, through the photoelectric sensor function intelligent program design, when the material reaches the recognition area, the equipment will automatically start the operation, and it will automatically shut down when there is no material, reducing the waste of liquid medicine and power loss, and has the effect of high efficiency and energy saving. , Can effectively extend the life of the equipment.
3. It has an intelligent control system for spraying drug volume. The equipment is equipped with drug water flow and weight detection functions. The drug water flow value can be set according to the quality requirements of different customers. The system can automatically control the oil output per minute and the spray uniformity according to the set value, which can effectively ensure The consistency and stability of the spraying of each piece produced.
4. With a spraying intelligent anti-sluggish system, the system can freely set the spraying liquid flow tolerance value, when the equipment is running, the spraying flow deviation value is not within the tolerance range, the system will automatically recognize the alarm prompt or shutdown processing function, which can effectively prevent occurrence Poor batch quality.
5. The alarm prompt can be displayed on the display screen and automatically stop the equipment. The alarm prompt can effectively prevent poor batch quality (such as: air pressure is too low alarm, spraying liquid is too low, spraying liquid flow is not in the set range operation)
6. The conveyor line adopts a roller assembly line, which fully guarantees the exhaustability of the equipment and the versatility of large and small products, and will not produce abrasion and dust spots.
7. The use of flexible towline and wear-resistant silica gel, high-speed and long-term operation will not produce dust spots, ensuring the best product rate.
8. The equipment is equipped with a 19-inch industrial control screen and a wireless keyboard and mouse. The large screen and powerful reserve memory ensure the stability and storage of the operating system.
9. The equipment adopts a frame-type integrated structure, and carries out six-zone separation and coordination operation design: from the feed inlet electrostatic dust removal zone, plasma cleaning zone, preheating zone, AG spraying zone, constant temperature and humidity control zone, surface dry zone, AF spraying The area and the seven working areas all adopt unique designs to ensure uniform and stable spraying effect.
10. The plasma cleaning zone adopts 3 sets of two-way modules + 6 Taiwan plasma technology to efficiently clean the products (optional). The two-way modules have the function of two-way high-power cleaning without dead angles, which can make the products enter a high-precision constant temperature after keeping the surface highly clean. The zone is preheated so that the glass can effectively absorb the paint.
11. The AG spraying area is a closed structure of constant temperature and humidity gantry, adopting high-speed linear module 3-4 spray gun structure design (optional),
The product surface can be sprayed uniformly with high efficiency and speed. The
bottom uses a constant temperature heating plate to control the temperature of the product spraying. The spray gun adopts a special spray gun imported from Japan, which can effectively ensure the uniformity and stability of the spraying operation. At the same time, the spraying area adopts a dust collection and exhaust system Carry out the exhaust air environmental protection dust collection and constant temperature and humidity control system. The dust collection and extraction system can clean the dust in time and effectively without residue and dirt accumulation; improve the cleanliness of the equipment, avoid secondary pollution and dust explosion of the product, and no odor leakage; The constant temperature and humidity control system can effectively adjust the temperature and humidity of the spray area according to the chemical change of the chemical, and can give full play to the use rate and adhesion of the chemical, and effectively save the cost and yield of the chemical and the wear resistance of the product.
12. The equipment is also equipped with a constant temperature surface dry function area after AG spraying, which can effectively promote the effective combination of AG syrup on the surface of the product with the syrup in the AF spray area, increasing the wear resistance and smoothness of the product in all aspects, and realizing the integrated forming function. Effectively reduce labor turnover costs and increase the yield rate.
13. The equipment system is highly intelligent and digitized. The amount of sprayed syrup adopts a high-precision flow control system, which is effectively reflected and alarmed by monitoring data on the touch screen. At the same time, the system has production capacity report statistics, syrup consumption statistics, and abnormal point statistics. Analyze the graph and other related reports of the flow stability curve from time to time.
Equipment AG+AF spraying workflow: electrostatic dust removal-Plasma cleaning-preheating-AG constant temperature-AG spraying one surface dry one AF spraying-discharging
